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Project Objective
Insert Manufacturing Process
Investigative Procedure
Project Conclusions
Recommendations
Kennametal A Team
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Insert Handling Improvement - Myford Machine Area Project was sponsored by
Kennametal Industries.
The objective of the project was to automate the loading and
unloading of inserts on the Myford Machine. The Myford
Machine performs a periphery grinding operation on circular
inserts and inserts with special geometries.
Automating the loading and unloading of the inserts shall
increase productivity and decrease scrap. Kennametal determined that a large
percentage of scrap in the Kenloc inert production
line were caused by the inserts coming into contact with one
another. These inserts are highly surface critical
because they are sold to various customers internationally
where the inserts are used in cutting processes.
The
engineering team at The Pennsylvania State University
was contracted through The
Learning Factory to automate the loading and unloading
methods that would
eliminate the current bottleneck and operator variability, thereby
increasing productivity and reducing
the amount of defects in the inserts.
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