Project Title:        Single Point Release For A Dual Buckle Restraint System

Sponsor:                            ARCCA, Inc.

Faculty Coach:            Gary Neal

Course:                               ME 415W, Fall 2002

 

Team Members:             Andrew Nuss                  Brad Sunderland

                                                Joe Gelzhiser  Ricky Law

 

Executive Summary:

 

ARCCA Inc. has worked closely with government agencies, and is currently designing a Common Crashworthy Occupant Protection System (CCOPS) for Army vehicles. CCOPS utilizes a taller than standard seatback along with a 3+2 point driver restraint system which uses two separate buttons to release the buckles. While the system is operational at this time, it does not comply with certain Federal Motor Vehicle Safety Standards (FMVSS) with regards to the buckle release.

 

With the advisement of ARCCA Inc., Five Point Industries (FPI) has designed a system that will allow the occupant to release both buckles while depressing just one of the release buttons. Doing so will enable the system to meet the criteria set by the FMVSS along with enhancing the safety and convenience aspects of CCOPS.  Project considerations include a system design that is un-releasable due to inertial effects and reverts to a fail-safe mode if there is a failure of any of the components.

 

 A design using two hydraulic cylinders has been chosen after an extensive decision process including the use of a design matrix and failure modes and effects analysis (FMEA).  Design selection took several criteria into account; among them are fail-safe, reliability, size, maintenance and cost.  The design to be implemented uses two double acting cylinders connected with 1/8 inch tubing.  Each of the cylinders is mounted to the button assembly via a new mounting bracket.  The tubing is connected to the positive end of one cylinder and runs to the negative side of the other cylinder, and vice versa. 

 

Additional Information:

 

Design Proposals

Design Selection

            Design Matrix

Failure Modes and Effects Analysis (FMEA)

Final Proposal