Shipping Pallet for Front End Loaders

Sponsored by Case New Holland- Belleville, PA

 


Executive Summary

Case New Holland has proposed the task of redesigning their current shipping pallets for front-end loaders.  As the situation currently exists, there are three different pallets used to ship the various sized loaders.  Each of these pallets has demonstrated problems holding the loaders during shipping.  Whether it is the wood of the pallet fracturing or the loader slipping out of its fastener, too many new loaders have to be repaired because of shipping damage.  With CNH distributing over 20,000 loaders in the upcoming year, the flaws in the pallets design must be eliminated.  The project budget must be kept under $600 and provide the deliverables agreed upon by the sponsor and Pallet Co.

 

After creating several different designs, the team chose the best aspects of each design and incorporated them into the final pallet design.  The final pallet design was based upon safety, product protection, specifications, cost, and CNH input.

 

The project was accomplished under budget and on time.  The original budget was $600, the proposed budget was $450, and the project was accomplished for approximately $300.  The final design provides increased safety and product protection, while maintaining the specifications.  The increase in cost is minimal and is offset by the product protection, which will result in fewer repairs.  Increased stability of the pallets also offsets the added cost. 

 

 


Solution

 

*       A universal design that securely holds all loader types

*       Increased mounting area to reduce damage from shifting

*       Shifted center of gravity to increase loader stability

*       Reduced pallet inventory and product repair

 

 

 

 

                                            

               

CNH1 Team members:   Justin Mowery, Michael Narus, Matthew Peterson, Ryan Seiler

Course: ME 415W.1        Faculty coach: Gary Neal          Sponsor contact: Neil Aumiller

Date: 12-06-2002  JLM