Miniature-Portable-Subsonic Wind Tunnel for Aerodynamic and Heat Transfer Measurements Designed for Classroom Demonstration Purposes

 

Executive Summary

The Miniature Portable Subsonic Wind Tunnel project is a venture by the students in ME414W class to design and construct a portable wind tunnel for classroom demonstrations.  This model must be easily transported to and from class, but also large enough for students to see demonstrations.  The model must include the capability to display pressure and velocity changes, heat transfer effects, and flow visualization over models.

The wind tunnel size specifications were chosen so that the design would yield the requested 10 m/s flow velocity.  The test section area is 13 cm by 9 cm, and the 15 VAC, 30-Watt fan in this configuration delivers 355 cfm.  The calculated pressure drop across the tunnel is 0.2487 in H20 including a factor of safety.  This pressure drop is measured using an inclined manometer, with various pressure taps throughout the tunnel.  The air speed is variable through the use of the adjustable speed controller for the output of the fan.  A pitot probe was incorporated to measure the velocity of the flow.  With the maximum flow rate of 355 cfm, the boundary layer thickness at the exit of the test section was calculated to be 0.16 cm.

The wind tunnel incorporates a heating element to demonstrate heat transfer. The heated area is approximately equal to the bottom area of the test section which is 225 cm2.  This temperature difference is provided by a silicone runner heat blanket which is controlled by a temperature regulator.  The necessary temperature difference of 20 degrees can be achieved, and the multimeter with temperature measurement capabilities can be used to monitor both the surface and ambient temperatures.

Demonstrations of flow in the test section are achieved by using a flow visualization technique that incorporates dry ice and various test models.  When combined with water, the dry ice emits a vapor that demonstrates the air flow through the tunnel.  The flow visualization over the models demonstrates flow separation, drag coefficients, and stalling. 

 

Problem Statement

A subsonic wind tunnel is one of the basic apparatus that is needed for undergraduate fluid mechanics classes.  Wind tunnels allow for demonstrations involving air flow, velocity and static pressure measurements, drag and lift measurements, and also reduction of turbulence through the use of screens and honeycombs.  Additionally, they can be used to demonstrate heat transfer by heating a side of the test section.  A portable and miniature wind tunnel would allow instructors to demonstrate these principles without having to leave the classroom. 

The main objective of the project is to design and build a miniature and portable wind tunnel with heat transfer capabilities.  The tunnel needs to be large enough for students to see the demonstration, but light and small enough for an instructor to carry to class.  It should be easily operated by plugging in to a regular 110 V AC outlet.  Pressure measuring devices such as an inclined manometer, Pitot probes, and static pressure taps should be implemented in the design.  A flow visualization system and stands to attach test models within the test section are desirable.  The test section should be transparent and capable of fitting on an overhead projector so that the flow patterns can be projected on the screen in the classroom.  The bottom test surface should have heating capabilities in order to determine the heat transfer coefficient.

Design
 





 


Conclusions

A miniature portable wind tunnel capable of heat transfer measurements was designed

Wind tunnel dimensions were calculated
Nozzle entrance dimensions = 19.3cm x 19.3cm
Nozzle length = 20.75cm
Test section dimensions = 9cm x 13cm x 25cm
Diffuser exit dimensions = 18cm x 18cm
Diffuser length = 26.25cm
Appropriate materials for the wind tunnel were selected
Nozzle and diffuser manufactured from steel sheet metal
Test section manufactured from Plexiglas
Total pressure drop through wind tunnel was found to be 0.2487inH20
A flow of 10 m/s is needed to overcome pressure drops throughout the wind tunnel
Based on these calculations, the Dayton 3VU66 model square axial fan was chosen to power the tunnel
The fan produces 355 CFM, which well exceeds the required 247 CFM
A liquid manometer will be employed to measure the pressure drop
Heat transfer measurements
A minimum of 20 degrees C must be attainable to be in accordance with our heat generating options
A digital multimeter that can handle temperature, voltage, and current measurements will be used
Heat generation
The heated area will be equal to the bottom area of the test section, 225cm3 
A silicone rubber heat blanket controlled by a temperature regulator will provide the required 20°C temperature difference
The heat transfer coefficient can be calculated from the voltage, the current, the heating plate area, the heating plate surface temperature, and the test section ambient air temperature
Flow models to be used in the test section
An airfoil to demonstrate stalling and the effects of air speed and angle of attack on lift
A dimpled golf ball and smooth ball to show the effect of dimples on air flow
A model car will demonstrate air flow over vehicles
Flow visualization
Dry ice will be used to visualize the air flow in the wind tunnel
Produces non-toxic gas that is clearly visible on overhead projector screen
$0.75/lb; can be purchased at the Creamery


04/18/2005

Team Members: Robert Bugg, Randy Cyron, Michele Houser, Scott Oberlitner, Joseph Saracen
Project Sponser: PSU ME and NucE Department, Savas Yavuzkurt